Hi all - just picked up a 16 with an Alpha turbo already installed. I've noticed a coupe of times that if I wind it out in 2nd and then hit 3rd too quickly, the engine will stumble as if it's hitting a super lean AFR. I'm absolutely terrified to run it hard at all at this point. It doesn't have gauges installed and I'm happy to install, but I'm new to turbos (NOS guy :)) so I'm not entirely sure how to proceed. So a few questions :
1. Is it possible to use ODB to spot lean mixtures?
2. If I do find it to be lean, what'st the next step? on NOS builds I've always upgraded fuel rail and injectors - can I tell if that has been done already?
3. Is there a way for me to be able to determine which EFI MAP is being run?
thanks much!
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We have worked a bunch with the Alpha kits here and there a couple issues we see commonly with them.
- Check your Oxygen sensor, it is most likely between the turbo and the cylinder head in the header. If yours is like that, your oxygen sensor is probably starting to read incorrectly. The stock Oxygen sensor can not take that kind of heat and pressure and will start to read incorrectly, which will affect your air fuel ratios. The oxygen sensor can be picked up at most auto part stores for not much.
- Alpha shipped their kits with non-flow matched fuel injectors. Most of the time they seem to work, but we have worked with several Alpha turbo guys that have had issues and had their fuel injectors sent out to find that there was a difference of over 10% in some cases between the set. We have sent a bunch of sets out to Ausinjection to have them flow matched - https://www.ausinjection.com/
- The 2 Bar MAP sensor that Alpha sent with their kit has an issue that can allow the MAP sensor to work its way loose and even pop out of the manifold underboost. If the MAP sensor pops out under boost, the engine will not get enough fuel and engine damage can happen very quickly. This is the entire reason we have the MAP clips, shoot me a PM and we can get you one.
- Pull your spark plugs and check what the part number is. Alpha played around with a lot of different spark plugs over the years, but we have seen a lot of the plugs installed being absolutely the incorrect style of seat. The Ecotec uses a taper seat plug and we have seen a lot of gasket seal plugs installed by them. Get the right plugs installed or make sure you already do have them.
- Alpha has a very small exhaust turbine housing on their turbos to help with spool (.48 A/R). It produces quicker spool, but really starts to back up some heat and pressure as you up the boost.
Hope that helps, feel free to give us a call also if you have any other tech questions on that kit.
Dave