OK. I installed my Hahn-modded oil pan last week, but it looks like I have an oil leak. I haven't yet added new oil to the pan, but since I'm working in an open carport and we had rain after I installed the new pan, I had a chance to watch for potential leaks/dripping. While I had the pan off, I noticed oil was leaking down on top the bottom of the engine block and wiped it off several times over the course of a month. After I installed he new pan, I noticed some oil had dripped down onto a cardboard piece I had placed underneath the pan. The leak was in the area where the 4 bolts connect the pan to the bell-housing. I moved the cardboard and then only detected oil at one spot near one of the center bolts connecting the pan to the bell-housing. After moving the cardboard again, I saw oil appeared to have dripped from the same spot. The spot appears to be in the same location where I had placed a finger while trying to manipulate the pan into position and I pulled the pan out and added some more Permatex Optimum Grey RTV to the spot I had disturbed with my finger. One final comment as part of the background- I have assume the spots on the cardboard are from oil, but it rained a lot last week and there is a possibility that the spots might have been caused by condensation forming on the engine block and oil pan and might have picked up some oily dirt from the outside of the engine, making the spots look like they're oil leaks. I haven't noticed any new spots since a couple days after I installed the oil pan
Since it looks like I need to pull the pan, clean both mating surfaces (PITA) and then reapply RTV, I now have a question. I noticed while trying to maneuver the oil pan into position that it seems more likely to accidentally scrape some RTV off while trying to get the pan into place since the bolts securing the crankshaft stick done below the edges of the oil pan. This made me wonder about applying the RTV to the bottom of the block, but this means trying to apply the RTV upwards against the bottom of the engine block. This would also be difficult trying to get he RTV into place along the back of the block in front of the flywheel. Permatex offers some of their RTV products in a cartridge to fit in a caulking gun which looks like it would be easier to apply to the engine block while lying on my back under the Slingshot. I used Permatex Optimum Grey RTV the first time and it was a pain to squeeze the RTV out of the tube (the tube sprang a leak and oozed out all over some of my fingers).
Now comes my questions -
Question # 1 - Should I go ahead and pull the oil pan and redo the RTV before proceeding with the turbo installation or should I complete the install and hope for the best after I add oil later? I assume it would be easier to redo the oil pan before I finish installing the turbo. I'm just not looking forward to the PITA process of pulling the pan (simple), cleaning off the old RTV (no fun) and then manipulating the pan and fresh RTV back into place and tightening things down (PITA).
Question # 2 - Permatex does NOT offer their Optimum Grey RTV (700F temp rating) in a cartridge, only their older Ultra Black and Ultra Grey (both with 500F temp rating). I was originally going to use the Ultra Grey RTV before I learned of the higher rated Optimum Grey RTV and decided to use it. How important is it to have the extra 200F temp resistance provided by the Optimum Grey RTV? After all, the Ultra line was Permatex' best product for many years. The cartridge should make it easier to apply the RTV to the bottom of the engine block or I can use the newer Optimum product and apply it to the oil pan and just try to be careful I don't accidentally disturb the RTV while manipulating the oil pan into position.
Question # 3 - By the time I get the oil pan pulled and reinstalled and then can finish the turbo installation my engine will have been sitting for over a month and a half with whatever oil was left on the cylinder walls and around the rings, etc. having had lots of time to drain away. Should I try to do anything beyond just adding fresh oil before attempting my first start with the turbo installed? My main concern is how long the engine will crank before oil gets sucked up into the oil intake tube and into the pump to get oil to the engine internals.
Just looking for opinions before I proceed.