No head stud or connecting rod upgrade?
We have been testing everything here on a completely stock engine, no head studs and no upgraded connecting rods. None of the kits we have shipped out have been installed on anything but stock engines that we are aware of. We are testing something special on a built engine here and will have more information on that later once we are complete with it.
Free flow exhaust. If I have removed the cat on stock is that considered free flow? What negative effect will it have on the engine overtime? I know a loaded question. And driving normally, what MPG will it get? Normally meaning speed limit.
We can install the supercharger kit on a completely stock engine with stock exhaust and stock catalytic converter and it will run fine, however it will be down on power. We typically run a slightly larger pulley on stock cars and keep power to around 230hp at the wheels. A stock exhaust with the cat removed does pretty good and we keep those around 250-260hp at the wheels, safely. The problem that typically is going to cause issues with this engine is backing up heat into the cylinders, which causes issues with the pistons and the upper ring land. That is why typically we can run higher power than the turbo guys on a stock engine, we do not back up heat into the cylinder head as much as the turbo guys. Also, the supercharger doesn't create a big torque spike like the turbos in the lower RPM range and the supercharger can not overboost since the boost is determined by the pulley size on the setup, all of that adds up to more safety with the stock engine. The more restriction that is removed from the exhaust, the less heat that is trapped back at the cylinder head and piston, the more we can increase the flow through the engine and more power, simple as that. This engine should go for a long time if you keep it cool and take care of it, even at these power levels. On the LE5 we have lots of customers well over 100k miles with similar or more power at the wheels.
As for MPG, on the trip that this took out to Arkansas, the dash was reporting into the 40's, but that is not accurate. We have found that anytime that you swap the injectors and MAP sensor in these vehicles, it messes up the calculated MPG on the dash display. Going by actual mileage driven divided by gallons to fill it back up, we averaged around mid 20's MPG.
Hope that helps,
Dave